SMU keeps track of the North American steel mills using electric-arc furnaces (EAFs) to produce steel out of scrap, pig iron, and DRI/HBI. Unlike blast furnaces, EAFs can be turned on and off and do not need to run at a steady state. For this reason, their operation status is usually listed as “running” unless we are aware of a major maintenance project that would take a furnace offline for an extended period of time. The table below includes information on plant names, location by city and state, furnace capacity, products, and the number of vessels.
EAF Status Table
Name | City | State | Annual capacity (short tons) | Product | No. of vessels | Running? |
AHMSA | Monclova | Coahuila, Mexico | 1,300,000 | sheet and plate | 1 | No. |
Algoma | Sault Ste. Marie | Ontario, Canada | 3,700,000 | sheet and plate | 2 | No. Under construction, commissioning to start by end of 2024. |
AM/NS Calvert (ArcelorMittal & Nippon Steel) | Calvert | Ala. | 1,500,000 | flat-rolled sheet | 2 | No. First EAF expected to start H2'24. Plans progressing for second EAF. |
ArcelorMittal Dofasco | Hamilton | Ontario, Canada | 1,400,000 | flat-rolled sheet | 1 | Yes |
Hamilton | Ontario, Canada | 2,400,000 | flat-rolled sheet | 1 | No. Under construction, startup expected 2026. | |
ArcelorMittal Mexico | Lazaro Cardenas | Michoacan, Mexico | 1,000,000 | flat-rolled sheet | 4 | Yes |
Cleveland-Cliffs | Butler | Pa. | 1,000,000 | Some carbon slabs but mostly flat-rolled stainless and electrical steels. | 1 | Yes |
Coatesville | Pa. | 880,000 | plate | 1 | Yes | |
Evraz North America | Regina | Saskatchewan, Canada | 1,100,000 | plate/HR** | 2 | Yes |
JSW Steel USA | Mingo Junction | Ohio | 1,500,000 | flat-rolled sheet | 1 | Yes |
NLMK Indiana | Portage | Ind. | 800,000 | flat-rolled sheet | 1 | Yes |
North Star Bluescope | Delta | Ohio | 3,300,000 | flat-rolled sheet | 3 | Yes. |
Nucor | Armorel | Ark. | 3,000,000 | flat-rolled sheet | 2 | Yes |
Brandenburg | Ky. | 1,200,000 | plate | 1 | Yes | |
Cofield | N.C. | 1,600,000 | plate | 1 | Yes | |
Crawfordsville | Ind. | 2,400,000 | flat-rolled sheet | 2 | Yes | |
Ghent | Ky. | 3,000,000 | flat-rolled sheet | 2 | Yes | |
Huger | S.C. | 2,600,000 | flat-rolled sheet | 2 | Yes | |
Mason County | W.Va. | 3,000,000 | flat-rolled sheet | 1 | No. Construction began October 2023, expected to last 2-3 years. | |
Trinity | Ala. | 2,400,000 | flat-rolled sheet | 2 | Yes | |
Tuscaloosa | Ala. | 1,200,000 | plate mill/HR | 1 | Yes | |
SSAB Americas | Axis | Ala. | 1,250,000 | plate mill/HR | 1 | Yes |
Muscatine | Iowa | 1,250,000 | plate mill | 1 | Yes | |
Steel Dynamics Inc. | Butler | Ind. | 3,000,000 | flat-rolled sheet | 2 | Yes |
Columbus | Miss. | 3,400,000 | flat-rolled sheet | 2 | Yes | |
Sinton | Texas | 3,000,000 | flat rolled sheet | 2 | Yes | |
Ternium | Pesqueria | Nuevo León, Mexico | 2,860,000 | slab | 1 | No. Start-up expected H1'26. |
U. S. Steel (Big River Steel) | Osceola | Ark. | 6,300,000 | flat-rolled sheet | 4 | Two of four are running. Big River 2's two additional EAFs are slated to come online later in 2024. |
Total of above mills | 56,940,000 | 47 | ||||
Total of sheet mills only | 44,000,000 |